Custom Composite Poker Chips | High-Denomination Metal-Core Design

CTSOK Custom High-Denomination Rectangular Composite Poker Chips are designed for projects that need selected chip values to look and feel clearly different from ordinary round denominations. Their rectangular form creates an immediate physical distinction, making higher-value chips easier to separate during table-bank preparation, inventory organization, staff training, and casino equipment demonstrations.

The product uses a metal-core composite structure. An iron or copper inner core provides weight, while an injection-molded outer layer forms the rectangular body, rounded corners, colored surface, and decorative edge profile. The reference product family lists an approximately 85 × 55 mm rectangular format, with final weight determined by the selected core and production specification.

The supplied design features multiple body colors, including red, green, orange, blue, pink, yellow, and purple. Every color follows the same visual structure: a framed central artwork area, a large denomination number, card-suit graphics, rounded corners, and repeated white sunburst details around the edge. This allows each value to remain recognizable while keeping the complete set visually consistent.

Visible denomination examples include 5,000, 10,000, and 50,000. These values show how the rectangular format can be used to separate selected upper denominations from the standard round-chip range. The final value sequence is customizable and should be planned according to the operator’s table limits, chip-bank structure, VIP-room requirements, and inventory procedures.

The larger surface gives CTSOK more room to balance branding and denomination readability. Casino names, club logos, custom value numbers, decorative patterns, edge graphics, security wording, and serial references can be arranged without crowding the central design.

For projects requiring digital chip management, an RFID component can be added as an optional configuration. RFID-enabled chips can be associated with denomination and inventory records and recognized by compatible CTSOK readers or management software. RFID, UV ink, laser-etched serial numbers, and holographic labels are available options rather than default features on every chip.

Rectangular Format for Higher Denominations

The rectangular shape is the defining difference of this product.

Rather than depending only on color or printed value, the chip uses its physical format to identify a separate denomination category. Staff can recognize that the chip belongs to the selected higher-value group before reading the number printed in the center.

This format is useful in projects where round chips and rectangular chips are used within the same denomination structure. Round chips can cover routine values, while the rectangular models provide a visibly separate format for selected upper values.

Suitable operational uses include:

• Higher-value table-bank organization

• VIP gaming-room chip sets

• Dealer training exercises

• Chip inventory demonstrations

• Mixed-format casino chip sets

• Controlled issue and return workflows

• Product showroom displays

• RFID management-system testing

The value at which rectangular chips are introduced is not fixed. CTSOK can configure the denomination structure according to the requirements of the project.

Metal-Core Composite Construction

The chip is constructed with an internal metal core enclosed by an injection-molded composite outer body.

The metal core provides weight and rigidity. The molded exterior creates the finished shape, color, rounded corners, and outer-edge details. The reference product range supports iron or copper core options, with finished weights varying by chip size and format.

This construction provides several practical advantages:

• A more substantial feel than lightweight unweighted plastic chips

• Consistent rectangular geometry

• Clear color separation between denominations

• Space for detailed center artwork

• Compatibility with optional RFID and verification features

• Coordinated production across multiple values

The final core material, weight, surface texture, and finish should be confirmed through the approved sample before production.

85 × 55 mm Display Area

The rectangular chip format measures approximately 85 × 55 mm, based on the referenced composite product specification.

The larger format provides more usable artwork space than a standard 39 mm round chip. This allows the design to include:

• Large denomination numbers

• Casino or club logo

• Brand wording

• Card-suit graphics

• Decorative borders

• Security text

• Printed serial references

• UV verification patterns

• Holographic elements

The additional space is especially useful for higher denominations, where the printed value needs to remain prominent and immediately readable.

Sunburst Notched Edge Design

The pictured series uses repeated white sunburst-style sections around the outer edge.

These details create a recognizable outline and separate the product from plain rectangular chips with smooth, uninterrupted borders. The same edge structure is repeated across all colors, helping the denominations appear as one coordinated family.

The edge treatment contributes to the product in three ways:

• It creates a distinctive physical profile.

• It introduces contrast against the main body color.

• It maintains visual consistency throughout the series.

The color, number, size, and placement of the edge sections can be adjusted during custom artwork development.

Large Denomination Artwork

The central artwork is designed around a large denomination number.

In the supplied images, the value is supported by a framed layout, card-suit symbols, background patterns, and casino-equipment wording. The large rectangular surface allows the denomination to remain dominant while secondary brand elements are placed around it.

CTSOK can customize the center artwork with:

• Casino or operator logo

• VIP room name

• Club branding

• Custom denomination

• Card-suit pattern

• Decorative background

• Project-specific wording

• Non-negotiable or No Cash Value text

• Printed serial number

• Verification symbols

The final design should keep the denomination easy to read, even when decorative or security elements are added.

Color-Coded Denomination Series

The product image shows several coordinated chip colors rather than one color repeated across every value.

Body color can provide the first level of recognition, while the printed denomination confirms the exact value. This creates a more structured chip set than using identical colors with only different numbers.

A custom series may include values such as:

• 1,000

• 5,000

• 10,000

• 25,000

• 50,000

• 100,000

• Custom project denominations

These are configurable examples rather than mandatory values. The selected denominations and colors should correspond to the operator’s actual table structure.

Color assignments can be developed around:

• Existing casino brand colors

• Separation from round-chip values

• VIP-room chip structures

• Table-limit categories

• Inventory classification

• Security and verification procedures

Stack and Storage Recognition

The rectangular chips can be stacked in a consistent orientation.

When several pieces are placed together, the main body colors remain visible along the sides of the stack. This helps staff separate denomination groups during storage, preparation, distribution, and manual checking.

The format is suitable for:

• High-value chip trays

• Dedicated storage boxes

• Table-bank preparation

• Opening inventory checks

• Closing reconciliation

• Dealer training

• Display and sample sets

• Physical-to-system comparisons

Storage accessories should be selected according to the final chip dimensions and ordered quantities.

Printed Identification Options

Visible identification can be added independently of RFID.

A printed or laser-marked number can provide an individual reference for:

• Manual inventory records

• Issue and return sheets

• Production batch identification

• Table-bank allocation

• Physical verification

• Exception review

Possible numbering structures include:

• Sequential serial numbers

• Denomination-specific number ranges

• Operator prefixes

• Table or room codes

• Production batch references

• Project-specific coding formats

The visible number does not need to be identical to the internal RFID identifier. Both can be linked to the same chip record in a connected management system.

Optional Security Features

The composite product range supports several optional verification features. Multiple options can be combined when required.

RFID Identification

An internal HF or UHF RFID component can provide electronic chip identification when used with compatible equipment.

UV Ink

Selected text, graphics, or symbols can become visible under suitable ultraviolet lighting.

Laser Serial Number

An individual visible number can support manual identification and inventory records.

Holographic Label

A holographic element can add an additional optical verification feature to the center artwork.

These options should be selected according to a defined inspection or management procedure. Adding a security feature without a corresponding verification workflow provides limited operational value.

RFID-Enabled CTSOK Management

For conventional projects, the product functions as a customized physical casino chip.

For RFID-enabled projects, every chip can carry an electronic identity that is associated with a system record. Compatible CTSOK equipment can use this identity to process information such as:

• Chip denomination

• Printed serial reference

• Inventory category

• Issue status

• Table-bank allocation

• Return status

• Reconciliation record

• Project-defined operational fields

Possible connected equipment includes:

• RFID chip readers

• Cage-side reading equipment

• RFID chip trays

• Smart gaming tables

• Casino management systems

• Inventory and reconciliation software

CTSOK’s existing RFID chip platform is designed around unique chip identification, batch recognition, automated data collection, inventory visibility, and management-system integration.

The chip does not independently track its location or create reports. Those functions require suitable readers, antenna coverage, software modules, database mapping, and operational procedures.

Custom Design and Production

A custom rectangular-chip project should be developed as one coordinated series.

CTSOK customization can include:

• Rectangular chip dimensions

• Metal-core specification

• Finished weight

• Body colors

• Denomination values

• Center artwork

• Casino or club logo

• Sunburst edge colors

• Card-suit graphics

• Printed wording

• Serial-number format

• RFID frequency and protocol

• UV printing

• Holographic labels

• Packaging and storage

The reference product range gives a typical custom-logo MOQ of approximately 300–1,000 pieces per denomination, depending on the specification and production arrangement.

Artwork, denomination numbers, colors, wording, and optional security elements should be confirmed through a visual proof before production.

Suitable Applications

The Custom High-Denomination Rectangular Composite Poker Chips are suitable for:

• Casinos

• VIP gaming rooms

• High-limit table areas

• Baccarat rooms

• Poker clubs

• Cruise ship gaming projects

• Dealer training rooms

• Casino-equipment showrooms

• Custom branded chip sets

• RFID chip-management demonstrations

Their main distinction is the combination of a rectangular high-denomination format, weighted metal-core construction, large customizable artwork area, color-coded values, sunburst notched edges, and optional CTSOK RFID integration.

Technical Specifications